A template for a paper baseball cap isn't a new thing. There are others that have been designed previously, but I wanted to make one that is less "Chibby" style & more realisticly shaped.
After building the test model pictured below, I removed all the fold lines from the template, apart from the glue tab fold lines. I didn't make any folds on the actual model itself, so I decided the weren't required. The result was a nicely rounded cap with a peak that has a bevel to it, just like a real one.
Download your blank Paper Baseball Cap template Here
Series One of the customs is also now available.